LYOMAX
Unleashing Efficiency with the Cutting-Edge Lyomax Pilot Model
Description
The LyoMax is a pilot production model with a spacious shelf area of upto 1.67m2 and powerful condensing capabilities. Designed and developed in the USA and manufactured in India, it boasts a state-of-the-art control system that delivers high value at a reasonable price. The model features standard PC/PLC and SCADA with both automatic and manual cycles for Freeze Drying. Its user-friendly software includes recipe management, automatic leak tests, and system tests, with batch reports available in both graphical and numerical forms. The interactive maintenance screen enables simple maintenance, and remote access with customer permission is available for troubleshooting. Standard documentation including FAT/SAT IQ/OQ is included with all models.
Performance Highlights
| Feature | Specification |
|---|---|
| Shelf area | 1.1m2 to 1.67m2 |
| Shelf Assembly | Bulk or Stoppering |
| Shelf Temperature Range | -65oC to +65oC |
| Shelf Size | 12” x 24” |
| Vapour Port | 6” |
| Condenser Temp | -85oC |
| Condenser Capacity | 30 kg |
| Condenser Capacity (24 Hours) | 20 kg |
| Ultimate Vacuum | 10 mT |
| Vacuum Control | Automatic |
| Backfill | Automatic |
| Control System | PC, PLC, and SCADA |
| Cabinet Size | 48” W x 44” D x 83” H 1200 W x 1100 D x 2100 H (mm) |
| Power Supply | 415V/50Hz/3 Phase/12 HP |
Capacity Highlights
Bulk Loading
| Depth | 6 Shelves | 7 Shelves | 8 Shelves | 9 Shelves |
|---|---|---|---|---|
| 10mm | 11.1 | 13 | 14.8 | 16.7 |
| 15mm | 16.7 | 19.5 | 22.3 | 25 |
Vial Capacity and Shelf Spacing
| Feature | 6 Shelves | 7 Shelves | 8 Shelves |
|---|---|---|---|
| Shelf Area | 1.10 m2 | 1.30 m2 | 1.48 m2 |
| Spacing | 114mm | 95mm | 82mm |
| 2ml Nos | 4600 | 5400 | 6000 |
| 10ml Nos | 1900 | 2200 | 2500 |
| 20ml Nos | 1300 | 1500 | 1700 |
| 50ml Nos | 550 | 650 | 700 |
| 100ml Nos | 360 | 420 |
Approximate, actuals may vary as per the Vial Diameter
Construction Highlights
Control System
| PLC and SCADA based Controls |
| Ethernet platform for extremely fast hardware connectivity |
| Automatic Recipe management |
| Graphic and Numeric data Collection |
| Report Generation |
Shelf System
| Upto 1.67m2 Shelf area |
| Large Capacity Shelf area for more productivity |
| Bulk or Hydraulic Stoppering |
| High capacity Stoppering Pressure for 2ml Vials |
| All Contact Parts SS316L |
Refrigeration System
| Highly reliable scroll Compressors |
| Cascade Design |
| Air Cooled |
| CFC Free refrigerants |
Condenser System
| External Condenser with Exposed Coil Design |
| Hot Gas Defrost |
| Large Vapour Port 6 Inch |
Vacuum System
| Pirani based Vacuum Sensor |
| Vacuum Level control |
| Controlled Aeration |
| 21 m3/h Two Stage Vacuum Pump |
| Isolation valve |
Optional Features
| Capacitance Manometer |
| PVCM and barometric End Point Software (Learn More) |
| Proportional Vacuum Control |
| Clean In Place (Learn More) |
| Liquid Nitrogen Trap (Learn More) |
| Filter Seal Trays |
| Stainless Steel doors |
| Clean Room Design |
| Isolator Interface (Learn More) |
| 21CFR Part 11 Compliance |
| Up to 12 Product Probes |
| Controlled Nucleation (Learn More) |
| LyoVision (Learn More) |
| VHP Sterilization (Learn More) |
| Flask Manifold |
| Sample Extractor (Learn More) |
| Online Eutectic Measurement (Learn More) |
| Online E-Freeze Measurement (Learn More) |